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Technology of canal fish farming systems

A canal farm is a layout where fish tanks are made in the form of long channels (trays) inside a single monolithic block, and water does not circulate through “kilometers of pipes,” but mainly by overflows between chambers. According to the cleaning principle, this is the same RAS - mechanical cleaning, biotreatment, degassing and oxygenation - but with different hydraulics and “Danish” type units.

Design
RAS channel farmRAS channel farm - fish channels and piping
ImportantA canal farm is not always a straight-through farm. Channel RAS can operate in a closed cycle (with make-up) and be very energy efficient.
Short answer

Raceway fish farming technology explains how to organize fish production with controlled water quality, oxygen, temperature, stocking density, feeding and routine operations. Raceway systems use long channels, managed water flow and service-friendly batch handling for different production stages.

What is this

What is a canal RAS farm

If a classic RAS is a set of free-standing pools (often round) connected by pipelines to water treatment, then a channel RAS is a single reinforced concrete block, where the sections are connected by overflows.

The sediment in the channel settles to the bottom and slowly moves towards the end of the channel, where fecal traps are provided.

History. Growing fish in long rectangular channels (raceways) has been used for more than a hundred years. Channel RAS came to the Russian Federation and the CIS largely through the experience of Denmark (trout). The technology is valued for its energy efficiency, simple hydraulics and failure resistance.

3D model of channel truss layout
How it works

Operating principle

Basic route of water in a canal RAS:

Rybovodny CanalFecal trapsDrum filter (optional)Biofilter MBBRSinking filterAeration fieldReturn: airlift / pumps + oxygenator
Nodes

Applied units

Fecal traps

A cone with a ball “plug”: closed during operation, when dumping the ball is raised - the sediment leaves under hydrostatic pressure. Remove the heavy fraction and unload the filters.

Drum filter (optional)

Channel (open) design, stainless steel, sieve 40–60 microns. Relieves the sinking filter and increases the stability of biotreatment at high densities.

Biofilter MBBR

A floating load with nitrifying bacteria (ammonium → nitrates) is mixed by bubbling. It is advisable to rely on full oxidative power.

Sinking filter

Cascade of chambers with sinking loading (expanded clay/plastic): simultaneous mechanical and biological treatment. Flushing by blowing one at a time - without stopping the system.

Aeration field (degassing)

The bubbling zone, where CO₂ is “blown off” into the atmosphere. Diffusers at a given depth, connected to a blower. Stabilizes the gas regime.

Airlift

“Air lift”: air lifts water 30–40 cm (max ~50–70). For simple systems in air; saturation up to ~100%.

Propeller pumps

Pipe with a propeller: high water flow for low pressure (1–5 m). They are energy efficient and work in tandem with a duct oxygenator.

Channel oxygenator

Platform with nozzles in a U-shaped shaft: the jets entrain oxygen, saturation 13–18 mg/l (130–200%). For intensive modes and high densities.

Nodes at our sites

Fecal traps
Fecal traps
Drum filter (channel)
Drum filter (channel)
Aeration field
Aeration field
Airlift
Airlift
Channel oxygenator
Channel oxygenator
Oxygen station
Oxygen station
Pros and cons

Strengths and weaknesses

Pros

  • Easy to use
  • Energy efficiency
  • Failure proof

Cons

  • Large volume of concrete work
  • Not suitable for placement in existing buildings
Calculation

Principles of calculation and design

Practical guidelines from internal materials are specified by calculation based on the type of fish and the mode.

ParameterLandmark
Planting DensityTrout: up to 100–120 kg/m³; on airlifts - up to 70 kg/m³.
Water exchange in channels≈3 revolutions/hour in fry and commercial fish; 4–5 - in the larval stage.
Channel sizeFrom 1x1 m, length 5–6 m (fry) to 5x2x30 m (commodity block).
Fecal traps≈1×1×1 m; close the channel profile.
Drum filterChannel version only; margin ≥30%; sieve 40 microns (fry) / 60 microns (product).
Biofilter MBBRIdeally, all oxidative power for ammonia; minimum - ~50/50 with a sinking filter.
Sinking filterHydraulic load 25 m³/(m² h) for plastic or 8–10 for expanded clay; false bottom, purging, several chambers.
Aeration fieldDiffuser depth ~70 cm; aeration ratio 5:1 (air/water).
AirliftLaying depth 2.5–3 m; ratio 1–1.5:1; rise to 50–70 cm (optimum 30–40).

Requirements for the site and building

  • More often, new construction or major reconstruction - due to the large volume of concrete.
  • Communications: make-up water, sewerage (washing/sediment), 380V, ventilation/drainage, oxygen (if needed).
  • Maintenance-friendly layout: access to traps, filters, flushing and discharge areas.
  • Consider in advance the collection and disposal of wash water and sludge (settlements/local treatment).

Equipment composition

  • Channels/trays (reinforced concrete), fecal traps and sludge disposal units
  • Channel-type drum filter (optional)
  • Biofilter MBBR (floating load)
  • Sinking filter (several chambers) + purging and flushing
  • Aeration field (degassing)
  • Airlift or propeller pumps - according to mode
  • Duct oxygenator (when running on pure O₂)
  • Compressors/blowers, oxygen, instrumentation and alarm systems, feeding
Implementation

How to build a canal farm

1

Technology design

2

Linking structures and layout (channels, recharge, discharge, site)

3

Concrete pouring and construction work (reinforced concrete block, channels, technical areas)

4

Equipment supply

5

Installation of components and communications (air, oxygen, automation)

6

Commissioning and spills: flushing, sediment discharge, mode adjustment

7

Launch and stocking

Construction of the block

Linking structures and site
Linking structures and site
Channel reinforcement
Channel reinforcement
Concrete block work
Concrete block work
Experience

Canal Farm Projects

Republic of Karelia

Canal RAS farm for trout cultivation, capacity - 500 tons of marketable fish per year.

Kabardino-Balkaria

Canal RAS farm for growing Caspian salmon and trout.

Canal farm RAS - fish farming canalsChannel fish hatchery
FAQ

Frequently asked questions

Clear answers to the questions that usually appear before a RAS fish farm project starts.

Which parameters are critical for raceway fish farming technology?

The critical parameters are temperature, dissolved oxygen, pH, ammonia, nitrite, nitrate, stocking density, feeding rate, hydraulics and redundancy of key equipment.

Can standard equipment be used without calculation?

It is risky. Equipment must match the species, biomass, feed load, water quality and building layout. A generic set can lead to weak filtration, unstable oxygen or difficult maintenance.

How is the technology selected for a project?

The choice depends on fish species, target capacity, water source, climate, available building, energy costs, staff skills, market format and the required level of automation.

Application

Calculate a RAS channel farm for your conditions

Leave your contacts and we will send you a selection of standard equipment or a calculation of an individual solution for the type of fish, power and platform.

We’ll call you back, clarify the conditions and offer a package or an individual calculation.

Design, equipment, installation and launch of RAS fish farms for sturgeon, trout, African catfish and other fish species.

Offices and details
Sway LLPBIN 160840020113Astana: Turan Avenue, 16, office 8Russia: Varshavskoe shosse, 33, building 1, Moscow
© 2026 Aquafarmer · Turnkey RAS fish farmsThe numbers on the page are approximate. Exact indicators are calculated individually.
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